- 30 - | pp75 ordering information | pp75 standard housings the second smallest powerpole ? housing can be used with wire contacts for up to 6 awg [10m m2] as well as pcb and busbar contacts. description ------- part numbers -------- minimum quantity ... 1,000 100 ...... red 5916g7-bk 5916g7 green 5916g6-bk 5916g6 black 5916g4-bk 5916g4 white 5916g5-bk 5916g5 blue 5916-bk 5916 yellow 5916G15-BK 5916g15 orange 5916g14-bk 5916g14 gray 5916g16-bk 5916g16 pp75 chemical resistant (cr) housings has the same form and dimensions of the standard pp75 housing in a chemical resistant pbt/ pc blend housing. suitable for use to -40c. description - part numbers - minimum quantity ... 1,000 ....... red p5916g7-bk black p5916g4-bk white p5916g5-bk blue p5916-bk powerpole ? connectors - pp75: up to 120 amps pp75 series powerpole ? housings can be used for wire-to-wire, wire-to-board, and wire-to-busbar applications. wire sizes from #16 awg (1.3 mm2) to #6 (13.3 mm2) offer power capabilities up to 120 amps per pole. locking housings offer the capability to secure powerpole ? housings to each other and to mounting pads. housings made from chemical resistant (cr) resin withstand industrial solvents better than standard housings. ? large wire range accommodates up to #6 (10mm2) wire reducing bushings allow as small as #16 (1.5 mm2) wire to be used ? wire, pcb, and busbar contacts allows one connection system to meet multiple needs ? mini-powerclaw pcb contacts minimize pcb footprint removes the pp75 housing from the board side section 2 powerpole ? pp75 material id located here v0 = standard p = chemical resistant [ 47.9 ] 1.88 [ 81.3 ] 3.20 [ 17.0 ] 0.67 [ 15.9 ] 0.62 [ 15.9 ] 0.62 front view mated length pp75 with mounting wings www.andersonpower.com all data subject to change without notice
www.andersonpower.com - 31 - [ 30.0 ] 1.18 [ 7.2 ] 0.28 [ 11.4 ] 0.45 [ 7.1 ] 0.28 a [ 47.9 ] 1.88 section 2 powerpole ? pp75 [ 69.1 ] 2.72 [ 2.0 ] 0.08 [ 17.1 ] 0.68 see busbar contact drawing on website for further detail. pp75 housing standard powerclaw contact second housing and contact in two pole version only. [ 5.2 ] 0.20 [ 22.2 ] 0.87 [ 48.0 ] 1.89 [ 66.0 ] 2.60 [ 17.0 ] 0.67 [ 32.8 ] 1.29 see pcb contact drawing on website for further detail. pp75 locking dovetail housings offers dovetails for stacking housings that have a locking feature to prevent housings separating. can mate to standard and chemical resistant housings, but cannot be stacked with them. description ---------- part numbers ----------- minimum quantity .... 1,000 100 ..... red 75lokred-bk 75lokred green 75lokgrn-bk 75lokgrn black 75lokblk-bk 75lokblk white 75lokwht-bk 75lokwht blue 75lokblu-bk 75lokblu gray 75lokgra-bk 75lokgra pp75 silver plated wire contacts silver plated contacts offer the best electrical performance and durability up to 10,000 mating cycles. see reducing bushings in accessory section for smaller wires. dimensions mating loose piece - a - awg mm2 force -- part numbers -- inches mm minimum quantity ........................ 1,000 100 ........................ 6 13.3 low 1307-bk 1307 0.22 5.59 6 13.3 high 5900-bk 5900 0.22 5.59 8 8.4 high 5952-bk 5952 0.19 4.83 12 to 10 3.3 to 5.3 low 5953-bk 5953 0.14 3.56 12 to 10 3.3 to 5.3 high 5915-bk 5915 0.14 3.56 pp75 silver plated busbar contacts provide a quick disconnect input or output busbar connection. busbar contacts are for mating with wire contacts only. part number 75bbs includes lock nuts. locknuts must be ordered separately for b01956p 4. mating type thread force ------------- part numbers -------------- minimum quantity ................. 1,000 20 10 ... busbar #10-24 high b01915p1 - 75bbs lock nut #10-24 - h1216p8 110g54 - 55a right angle standard powerclaw pcb contacts standard powerclaw contacts are for use inside a pp75 housing and provide a color coded right angle connection to the pcb. description --- loose piece part numbers -- minimum quantity ..... 500 100 ........ tin plated pc5930t-bk pc5930t silver plated pc5930s-bk pc5930s all data subject to change without notice
- 32 - 55a right angle mini powerclaw pcb contacts right angle mini powerclaw contacts can be used on the pcb edge without a pp75 housing on the pcb side. a self polarizing design only allow pp75 wire housings to mate to pcb contacts one way. loose piece description -------- part numbers -------- minimum quantity ... 1,000 100 ...... tin plated pc5934t-bk pc5934t silver plated pc5934s-bk pc5934s 55a vertical mini powerclaw pcb contacts vertical mini powerclaw contacts save space by not requiring a pp75 housing on the pcb side. the guide housing is required for 2 pole applications to provide a polarized conne ction. (see pp75 accessories). loose piece description --------- part numbers ------- minimum quantity ... 1,500 100 ...... tin plated pc5933t-bk pc5933t silver plated pc5933s-bk pc5933s [ 12.2 ] 0.48 [ 24.3 ] 0.96 [ 9.7 ] 0.38 [2.32] 0.091 [ 10.29 ] 0.405 [ 6.25 ] 0.246 [ 1.27 ] 0.050 [ 4.98 ] 0.196 [ 25.4 ] 1.00 [ 12.19 ] 0.480 [ 1.27 ] 0.050 [ 17.5 ] 0.69 [ 6.10 ] 0.240 [ 2.42 ] 0.095 [ 24.6 ] 0.97 [ 8.1 ] 0.32 [ 7.6 ] 0.30 [ 58.4 ] 2.30 [ 15.6 ] 0.61 | pp75 temperature charts | 6 awg 8 awg 10 awg 12 awg 2 5 5 0 7 5 1 0 0 1 2 5 pp75 singlepole d erating vs. ambient temperature t emperature ( c ) a mperes applied 0 20 40 60 80 100 120 6 awg 8 awg 10 awg 12 awg pp75 multipole d erating vs. ambient temperature t emperature ( c ) a mperes applied 2 5 5 0 7 5 1 0 0 1 2 5 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 1 0 0 section 2 powerpole ? pp75 0 1 0 2 0 3 0 4 0 5 0 6 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 1 0 0 1 1 0 1 2 0 6 awg 8 awg 10 awg 12 awg pp75 singlepole loose piece contact temperature rise at constant current t emperature ( c ) a mperes applied 6 awg 8 awg 10 awg 12 awg pp75 multipole loose piece contact temperature rise at constant current t emperature ( c ) a mperes applied 0 1 0 2 0 3 0 4 0 5 0 6 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 2 5 5 0 7 5 1 0 0 1 2 5 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 1 0 0 1 1 0 mini powerclaw derating vs. ambient temperature t emperature ( c ) a mperes applied singlepole 2-pole 0 1 0 2 0 3 0 4 0 5 0 6 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 mini powerclaw temperature rise at constant current t emperature ( c ) a mperes applied singlepole 2-pole see pcb contact drawing on website for further detail. note: temperature rise charts are based on a 25c ambient temperature. powerclaw charts are based on #8 awg equivalent copper foil on board side, mated to #6 awg conductor on wire side. www.andersonpower.com all data subject to change without notice
www.andersonpower.com - 33 - | pp75 specifications | electrical current rating amperes1 ul 1977 csa wire to wire (6 awg) 120 70 wire to pcb (6-awg) 55 50 wire to busbar (6 awg) 75 voltage rating ac/dc ul 1977 600 pcb connector recommended voltage 3 per iec 60950-1 table 2l pollution degree 2 mini vert. contact adjacent poles 220 mini horiz. contact adjacent poles 200 standard contact adjacent poles 635 dielectric withstanding voltage volts ac 2,200 avg. mated contact resistance milliohms1 wire contact with 1 1/4 of #6 awg 0.200 pcb contact to contact 0.500 ul hot plug current rating amperes - 250 cycles at 120v dc wire- wire 50a pcb- wire (vertical mini powerclaw) 40a mechanical wire size range awg mm2 wire contcts with bushings 16 to 6 1.3 to 13.3 max. wire insulation diameter in. mm 0.437 11.100 operating temperature2 f c standard -4 to 221 -20 to 105 chemical resistant* -40 to 221 -40 to 105 *chemical resistant material not available for pcb guide housings mating cycles no load by plating silver (ag) tin (sn) wire and pcb contacts 10,000 1,500 avg. mating / unmating force lbf. n wire to wire low force contacts 5 22 wire to wire high force contacts 7 31 standard powerclaw to wire 7 31 mini powerclaw to wire 4 17 pcb specifcations mounting style plated through hole max pcb thickness- in. [mm] standard: 0.15 [0.381] mini: 0.25 [0.635] recommended traces #8 awg cross section min. contact / spring retention force lbf. n wire housing 50 222 min. creepage / clearance distance pcb in. mm standard powerclaw adjacent poles 0.260 6.6 mini vert. powerclaw adjacent poles 0.087 2.2 mini horz. powerclaw adjacent poles 0.079 2.0 materials housing standard plastic resin polycarbonate chem. resistant resin polycarbonate / pbt blend contact retention spring stainless steel housing flammability rating ul94 v-0 contact base copper alloy wire plating silver pcb plating sn or ag over ni contact termination methods crimp 4 wire contacts hand solder wire and pcb contacts solder dip* pcb contacts wave solder* pcb contacts wrench / socket busbar contacts 1 based on: 105c rated or better cable of the largest size, properly calibrated app ? recommended tooling, and a 25c ambient temperature. ul rating not to exceed the maximum operating temperature. csa rating below a 30c temperature rise. 2 limited by the thermal properties of the connector plastic housing. 3 without use of spacers to increase creepage and clearance distances. 4 use app ? recommended tooling only. alternate tools may adversely affect the performance of our connectors along with ul and csa recognition. section 2 powerpole ? pp75 protection touch safety with wire contacts iec 60529 ip10 all data subject to change without notice
- 34 - [ 15.9 ] 0.63 [ 15.9 ] 0.63 [ 27.4 ] 1.08 [ 15.9 ] 0.63 [ 15.9 ] 0.63 [ 27.4 ] 1.08 left side view right side view - both versions - both versions [ 5.1 ] ? 0.20 [ 2.6 ] r 0.10 [ 15.9 ] 0.63 [ 6.9 ] 0.27 [ 15.9 ] 0.63 [ 27.4 ] 1.08 [ 5.1 ] ? .20 oval hole round hole - mounting wing top - mounting wing top [ 43.2 ] 1.70 [ 4.9 ] 0.19 [ 3.6 ] 0.14 [ 7.9 ] 0.31 [ 15.7 ] 0.62 [ 2.8 ] 0.11 top view side view | powerpole ? pp75 accessories | a section 2 powerpole ? pp75 strain relief grommets use for strain relief in the back side of a pp75 housing. wire gauge given for reference only, use grommet id and wire od to determine suitability in the end applica tion. dimensions - a - description - part numbers - inches mm minimum quantity ... 100 ....................... #6 awg, black 114411p2 0.35 8.89 #8 awg, black 114411p1 0.25 6.35 #10 - 12 awg, black 114411p3 0.17 4.32 mounting wing for standard or cr housings mounting wings can be used to secure dovetailed powerpole ? 75 series housings by passing fasteners through the wings in either a horizontal or vertical orientation. useful for sheet metal panels, printed circuit boards, and many other mounting surfaces. fasteners not incl uded. description ------- part numbers ------- minimum quantity ... 1,000 100 ... blue, round hole 1399g20-bk 1399g20 blue, oval hole 1399g7-bk 1399g7 mounting wing for locking housings mounting wings can be used to secure powerpole ? 75 series housings with locking dovetails by passing fasteners through the wings in either a horizontal or vertical orientation. useful for sheet metal panels, printed circuit boards, and many other mounting surfaces. fasteners not in cluded. description --------------------- part numbers --------------------- minimum quantity ... 1,000 100 ... blue, oval hole 75lokwngblu-bk 75lokwngblu blue, round hole 75lokwngblu-r-bk 75lokwngblu-r surface mount for locking housings use to secure powerpole ? 75 series housings with locking dovetails to a fat surface. useful for sheet metal panels, printed circuit boards, and many other mounting surfaces. fasteners not included. description ----------------- part numbers ---------------- minimum quantity ... 1,000 100 ... blue 75loksmtblu-bk 75loksmtblu spacer use to separate housings under high power to minimize power capability derating due to heat rise. they are recommended for squaring off a block of powerpole ? 75 housings to enable mounting accessories or retaining pins to be used. combining long and short spacers opposite each other in a mated block adds keying features, or use two short spacers to avoid interference. description ------------- part numbers ------------- minimum quantity 1000 100 .... red, short .......... available soon .......... red, long .......... available soon .......... short long [ 17.0 ] 0.67 [ 33.3] 1.31 [ 17.0 ] 0.67 [ 47.6 ] 1.87 new www.andersonpower.com all data subject to change without notice
www.andersonpower.com - 35 - guide housings for vertical mini powerclaw contacts prevents polarity being reversed when a two pole pp75 block is mated to vertical mini powerclaw contacts. fastening hardware not included. description ----------- part numbers ------------ minimum quantity ... 1,000 100 ... black guide housing pc-hsg-pp-bk pc-hsg-pp mounting clamp mounting clamps can be used for fastening a block of powerpole ? 75 series housings to a panel. connector blocks must be a complete square for the clamps to work properly. fastening hardware not includ ed. description -- part numbers -- minimum quantity ... 50 sets of 2 ... 2 or 4 pole 1463g1 3 or 6 pole 1463g2 retaining pins retaining pins are used to keep stacked powerpole ? 75 series housings from separating. retaining pins are inserted in the circular opening between two housings stacked side by side. dimension b is +/- 0.015 in or 0.38 mm. dimensions - a - - b - description ------ part numbers ------ inches mm inches mm minimum quantity ... 1,000 100 ................................................................................ 1 block high 111812p7 110g19 0.196 / 0.207 4.98 / 5.26 0.560 14.220 2 block high 111812p6 110g18 0.196 / 0.207 4.98 / 5.26 1.000 25.400 pcb mounting staples reduce strain on solder joints during mating and unmating. staples bend over the underside of the pcb board to lock the housings in place. staples are an inter ference ft with housings. number of stacked powerpoles ? ---- part numbers ---- h x w minimum quantity ..... 100 ....................... pcstaple-1 1 x 1 pcstaple-2 1 x 2 reducing bushings use with contact part number 5900-bk or 1307-bk to allow a smaller wire to be used with the connector. electrical capability is derated with smaller wire. dimensions - id - - length - contact barrel size wire size ------------------ part numbers ------------ inches mm inches mm minimum quantity .................................................... 3,000 1,000 100 ........................................................ #6 awg [13.3 mm2] #8 awg [8.4 mm2] - 5912-bk 5912 0.18 4.57 0.45 11.43 #6 awg [13.3 mm2] #12- 10 awg [3.3- 5.3 mm2] 5910-bk - 5910 0.14 3.56 0.47 11.94 #6 awg [13.3 mm2] #16- 14 awg [1.3- 2.1 mm2] 5913-bk - 5913 0.09 2.29 0.47 11.94 pcb pp75 connector guide housing mini vertical powerclaw contact a b slide staple over housings and into the holes in the board. staple housings pcb fasten the staple by bending the leads on the bottom of the board. panel mounting clamp 2 pole 3 pole section 2 powerpole ? pp75 id length wire entrance for environmentally sealed connector shells to hold powerpole ? 15-180 connectors, see app ? s spec pak ? product series on our website, www.andersonpower.com 15350 ds-pp75 rev c3.1 all data subject to change without notice
www.andersonpower.com - 43 - powerpole ? - tooling information section 2 powerpole ? tooling a w g m m 2 l o o s e p i e c e part numbers t i n plating s i l ve r plating h a n d t o o l d i e l o ca t o r n u m b e r o f c r i m p s t i n p lating s i l v e r p lating a t s a p p l i ca t o r a t s p r e ss a i r f e e d k i t * w i r e s i z e o r p n e u m a t i c bench tool + + loose piece contact crimp tool reeled part numbers reeled contact crimp tools 1 6 / 2 0 1 2 / 1 6 1 6 / 2 0 1 6 / 2 0 1 6 / 2 0 1 2 / 1 6 1 0 / 1 4 1 2 / 1 6 1 0 / 1 4 1 0 / 1 4 1 0 / 1 4 1 0 / 1 4 1 . 3 / 0. 5 2 n / a 1 3 3 2 3 . 3 / 1 . 3 n / a 1 3 3 1 1 . 3 / 0. 5 2 2 6 2 g 1 - l p b k 2 6 2 g 2 - l p b k 2 6 2 g 1 2 6 2 g 2 1 3 8 5 5 1 9 - 1 1 . 5 / 0. 5 2 2 0 0 g 2 l - l p b k 2 0 0 g 4 l - l p b k 2 0 0 g 2 l 2 0 0 g 4 l t b d 1 . 3 / 0. 5 2 2 6 9 g 2 - l p b k n / a 2 6 9 g 2 n / a 1 3 8 5 5 1 9 - 1 3 . 3 / 1 . 3 2 6 1 g 1 - l p b k 2 6 1 g 4 - l p b k 2 6 1 g 1 2 6 1 g 4 1 3 8 5 5 2 0 - 1 5 . 3 / 2 . 1 2 6 1 g 2 - l p b k 2 6 1 g 3 - l p b k 2 6 1 g 2 2 6 1 g 3 1 3 8 5 4 5 8 - 1 3 . 3 / 1 . 3 2 6 9 g 1 - l p b k n / a 2 6 9 g 1 n / a 1 3 8 5 5 2 0 - 1 5 . 3 / 2 . 1 2 6 9 g 3 - l p b k n / a 2 6 9 g 3 n / a 1 3 8 5 4 5 8 - 1 6.0 / 2 . 1 2 0 0 g 1 l - l p b k 2 0 0 g 3 l - l p b k 2 0 0 g 1 l 2 0 0 g 3 l 1 3 8 5 4 6 0 - 1 6.0 / 2 . 1 2 0 1 g 1 h - l p b k 2 0 1 g 3 h - l p b k 2 0 1 g 1 h 2 0 1 g 3 h 1 3 8 5 4 6 0 - 1 6.0 / 2 . 1 1 8 3 0 g 1 - l p b k 1 8 3 0 g 2 - l p b k 1 8 3 0 g 1 1 8 3 0 g 2 1 3 8 5 4 6 0 - 1 1 3 0 7 5 9 0 0 # 8 8 . 4 5 9 5 2 5 9 5 3 5 9 1 5 1 / 0 5 3 . 5 1 3 2 3 g 2 # 1 4 2 . 4 1 3 2 3 g 1 # 2 3 3 . 6 1 3 1 9 # 4 2 1 . 2 1 3 1 9 g 4 # 6 1 3 . 3 1 3 1 9 g 6 3 / 0 8 5 1 3 2 8 g 2 1 3 0 3 g 1 2 2 / 0 5 3 . 5 1 3 2 8 g 1 1 3 0 3 g 1 3 # 1 4 2 . 4 1 3 4 7 1 3 8 7 g 2 1 3 0 3 g 1 3 1 3 0 4 g 3 2 d o u b l e 1 3 8 7 g 1 1 3 8 8 g 3 1 3 8 9 g 3 s i n g l e 1 3 8 7 g 2 1 3 0 3 g 1 3 1 3 0 4 g 3 2 d o u b l e # 6 1 3 . 3 1 3 4 8 1 3 8 7 g 1 1 3 8 8 g 4 1 3 8 9 g 3 s i n g l e * a l l a t s a p p l i c a to r s f o r a p p ? c o n ta c ts a r e a i r f e e d s ty l e , ( e x c e p t 1 3 8 5 8 7 0 ) a n d r e q u i r e th e p r e s s to h a v e a n a i r f e e d k i t i n s ta l l e d . d o u b l e s i n g l e 1 3 0 9 g 2 o r 1 3 0 9 g 8 1 3 6 7 g 1 n / a 1 3 0 9 g 3 o r 1309g8 1 3 0 9 g 6 o r 1309g8 s i n g l e 1 3 8 7 g 1 1 3 8 8 g 6 1 3 8 9 g 6 n / a n / a n / a s i n g l e n / a # 6 1 3 . 3 1 3 0 9 g 4 # 1 0 / 1 2 5 . 3 / 3 . 3 n / a n / a 1 3 6 8 1 3 8 7 g 1 1 3 8 7 g 2 1 3 8 8 g 4 1 3 8 9 g 4 1 3 8 8 g 3 1 3 0 4 g 3 2 1 3 8 5 5 2 3 - 1 1 3 8 5 5 2 2 - 1 2 6 5 g 6 1 / 0 5 3 . 5 1 3 8 2 1 3 8 7 g 1 # 2 n / a 1 3 6 8 1 3 8 8 g 3 1 3 8 9 g 3 2 6 5 g 5 n / a n / a n / a s i n g l e 1 3 8 8 g 7 3 3 . 6 1 3 8 3 # 4 2 1 . 1 1 3 8 4 n / a 1 7 2 5 9 0 0 - 2 o r [ 3 - 5 4 5 0 0 - 1 ] n / a n / a n / a 1 4 2 4 2 6 6 - 1 o r [ 3 5 4 5 7 8 - 1 ] 2 - 5 6 5 4 3 5 - 2 6 9 2 6 5 5 - 1 1 7 2 5 9 0 0 - 2 o r [ 3 - 5 4 5 0 0 - 1 ] 1 4 2 4 2 6 6 - 1 o r [ 3 5 4 5 7 8 - 1 ] n / a p p 1 8 0 p p 1 2 0 p p 7 5 p p 1 5 / 4 5 f l a t w i p i n g p o w e r & g r o u n d note: see website for the most current information. all data subject to change without notice
mouser electronics authorized distributor click to view pricing, inventory, delivery & lifecycle information: anderson power products: ? 1307? 265g1? 265g2? 265g3? 265g4? 265g5? 265g6? 265g7? 265g8? 5900? 5900-bk? 5910? 5912? 5913? 5913-bk? 5915? 5915-bk? 5952? 5952-bk? 5953? 75bbs? 903g1? 904g1? 1463g1? 1463g2
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